| Tool Design for 6-Cylinder Mono-block Crankcase Core (Sand Casting) |
 Customer - One of the largest automotive company in India. |
| Objective : |
› |
To create 3D model of Cylinder Block in Unigraphics |
› |
Tool Design (Sand Casting) |
› |
To generate 2D manufacturing drawings |
| Inputs : |
› |
2D Casting drawings of Cylinder Block |
| Methodology : |
 |
› |
Construction of parametric 3D model of Crankcase core |
› |
Deciding parting line |
› |
Finding Cores and Loose Piece |
› |
Construction of parametric 3D models of Core and Loose Piece |
› |
Deciding core box method |
› |
Construction of parametric 3D model of Cope and Drag |
› |
Approval of design from client |
› |
Generation of manufacturing drawings for Tool Design |
| Duration : |
› |
2 1/2 months |
| Deliverables : |
› |
Parametric 3D models of fixed and moving half, Core boxes, Loose Piece in UG |
› |
2D Manufacturing drawings for Tool Design |
| Benefits : |
› |
25% time reduction in tooling development |
